MATERIAL DATA SHEET

Lightweight concrete block, 390x190x190mm (190mm wall thickness)

Concrete Masonry Unit
mineral β€Ί Cementitious β€Ί Concrete Masonry Unit
mineralcementitiouslightweightmasonryconcrete-masonry-unitCMULitecAdbriexpanded-claypumiceslag-aggregatefire-resistantnon-combustiblethermal-massthermal-performanceacousticloadbearingreinforced-masonryAS3700ASNZS4455residentialcommercialbushfireBAL-FZrendersustainablerecycled-contentEPD190mm-wallhollow-block
ATLAS CODE
MIN-CEM-CMU-004
Lightweight concrete block, 390x190x190mm (190mm wall thickness)
Category mineral
Material Family Cementitious
Regulatory Status Non-combustible (AS 1530.1 / NCC Group 1)
Density
1200–1500 kg/m3
Carbon (A1-A5)
0.12 kgCOβ‚‚e
Fire Class
Non-combustible (AS 1530.1 / NCC Group 1)
Lifespan
100 yrs
Description

Litec 200 series lightweight concrete blocks are 390 x 190 x 190 mm masonry units manufactured by Adbri Masonry. Made with concrete mixes incorporating lightweight industrial by-products β€” typically expanded clay (Leca), pumice, or slag aggregate β€” they are 25 to 30% lighter than standard-weight concrete masonry units. The reduced self-weight eases site handling, lowers structural dead loads, and delivers measurably better thermal performance (k ~0.35–0.55 W/mK) compared to normal-weight CMU (k ~0.8–1.2 W/mK). Fire resistance ratings of up to 240 minutes are achievable for loadbearing walls, and the Exposure durability grade meets AS/NZS 4455.1. Adbri Masonry's Litec range is widely distributed across eastern Australia and is a common choice for low-to-medium-rise residential and commercial construction where weight saving, thermal performance, and fire compliance are priorities.

Primary Sectors
[Residential][Commercial][Transport & Infrastructure][Industrial]
Typical Uses
  • Loadbearing external walls (residential, 1–3 storeys)
  • Non-loadbearing fire-compartment walls
  • Rendered external walls (commercial)
  • Internal separating walls (Class 2 apartments)
  • Acoustic barrier walls (transport noise)
  • Reinforced retaining walls (≀1.8 m height)
  • Bushfire-prone area construction (BAL-FZ)
  • Commercial and industrial loadbearing walls
  • Boundary and fence walls
  • Energy-efficient residential construction (NCC Section J)
Recycled Content 30
Renewable Content 0
Recyclability 100
Embodied Carbon 0.12 kgCOβ‚‚e
Embodied Energy 1.5 MJ/kg
EPD Available Yes
Advantages
25–30% lighter than equivalent normal-weight CMU (unit weight ~12.2 kg vs ~16–18 kg), reducing bricklayer fatigue and manual handling injury risk.Significantly improved thermal performance β€” effective thermal conductivity ~0.35–0.55 W/mK versus ~0.8–1.2 W/mK for normal-weight CMU, reducing heating and cooling loads.Non-combustible mineral composition; achieves fire resistance ratings to FRL 240/240/240 (loadbearing, grouted) under AS 1530.4 and AS 3700.Manufactured with lightweight industrial by-products (expanded clay, slag), incorporating recycled/waste streams and reducing virgin material consumption.Compatible with standard 400 x 200 mm masonry module β€” direct dimensional substitution for normal-weight CMU with no design coordination changes.Accepts N12/N16 reinforcement in hollow cores; can be fully grouted for reinforced masonry construction under AS 3700.Hollow-core geometry reduces material use and self-weight while cores can be used as service conduit channels before grouting.Complies with AS/NZS 4455.1 Exposure durability grade, suitable for sheltered to partially exposed above-ground applications without surface treatment.Durable 100-year service life expectancy in normal above-ground environments with low maintenance once rendered or painted.Broadly available through Adbri Masonry distribution network across eastern Australia; standard stock item at major building suppliers.
Cautions
Lower compressive strength than normal-weight CMU at equivalent density β€” standard lightweight CMU typically achieves 5–10 MPa, limiting loadbearing height without fully grouted or reinforced construction.Higher water absorption (8–12% by mass) compared to normal-weight CMU (~5–8%), requiring sealing or render to resist moisture ingress in exposed locations.More brittle and susceptible to chipping during handling and cutting; saw cutting preferred over hammer splitting to avoid block damage.Porous surface requires priming or bonding agent before direct tiling, and may absorb excessive moisture from mortar coats if not pre-wetted.Premium price over standard CMU β€” typically 15–30% more expensive per block due to the cost of lightweight aggregate processing.Lighter unit weight reduces acoustic mass; unrendered lightweight CMU walls achieve lower STC ratings than equivalent normal-weight walls and may require additional lining layers.Lightweight aggregate can be susceptible to freeze-thaw cycling in alpine or wet climates if not adequately protected by render or paint.
TECHNICAL DATA: PERFORMANCE PROPERTIES MIN-CEM-CMU-004
Density (Dry) 1200–1500 kg/m3
Specific Gravity 1.2–1.6
Porosity 20–35 %
Water Absorption 8–12 % by mass
Hardness 4–5 (approx) Mohs
Surface Roughness 200–800 um
UV Resistance Excellent (inherent UV stability)
Chemical Resistance Good (non-aggressive environments); Fair (coastal, sulphate-bearing soils)
pH Tolerance 6–13 (service); 12.5–13.5 (internal pore solution) pH
Available Colors
Natural grey (standard β€” cement and aggregate colour)Off-white/cream (white cement mix β€” Adbri white range)Painted in any exterior masonry paint colour (post-installation)Pigmented blocks available in some ranges (terracotta, buff, charcoal β€” check Adbri Masonry colour range)
Surface Finishes
Unrendered (fair-faced) β€” exposed grey block, mortar joints raked or flushSingle-coat sand-cement render (13 mm) β€” smooth or textured, paintedTwo-coat render system β€” scratch coat + finish coat for high-quality painted wallAcrylic texture coating β€” polymer modified, applied direct to primed block faceBagged finish β€” dilute cement slurry brushed in to fill block pores, then lightly wiped backSilicone or acrylic masonry paint β€” applied direct to primed or rendered surface
Texture Options
Smooth face (as-cast mould face) β€” suitable for render or paint directSplit-face (mechanically fractured) β€” exposed aggregate texture for architectural finishScored or ribbed (special dies) β€” linear shadow reveals for facade articulationRendered finish β€” 13 mm sand-cement render for smooth painted wall
Pattern Options
Standard coursed (running bond) β€” most common; 50% offset between coursesStack bond β€” blocks aligned vertically; requires horizontal reinforcement per AS 3700Diagonal / herringbone β€” less common for CMU, used decoratively for in-fill panelsSplit-face texture block β€” decorative rough face for exposed masonry walls (available as Adbri split-face lightweight variant)
Compressive Strength >=15 MPa
Tensile Strength 1.0–1.8 (estimated) MPa
Flexural Strength 0.2–0.5 MPa
Shear Strength 0.15–0.25 MPa
Elastic Modulus 5–8 GPa
Impact Resistance Moderate J/m
Bearing Capacity N/A (see compressive strength) kPa
Poisson's Ratio 0.15–0.20
Creep Resistance Moderate β€” higher creep than normal-weight CMU; movement joints recommended at floor levels
Abrasion Resistance Moderate β€” render recommended in high-wear zones
Thermal Conductivity 0.35–0.55 (hollow); 0.50–0.70 (grouted) W/mK
Thermal Resistance 0.45–0.65 (block alone, unrendered) m2K/W
Specific Heat Capacity 840–1000 J/kgK
Thermal Expansion 7–9 x10^-6/C
Melting Point >1100 (aggregate); paste decomposes >300Β°C C
Sound Transmission Class (STC) 42–45 (unrendered); 48–52 (rendered both sides) Rw
Noise Reduction Coeff. (NRC) 0.02–0.05 NRC
Optical
Light Transmittance 0 %
Light Reflectance (LRV) 25–40 (natural grey) %
Solar Reflectance (SRI) 25–35 (unrendered); up to 100 (white paint)
Electrical
Electrical Conductivity Insulator (dry); low resistivity (wet/chloride-exposed) S/m

Lightweight aggregate concrete masonry emerged in post-war Europe and North America during the 1950s–1960s, driven by the need to reduce building dead loads on lightweight steel frames and to improve thermal performance in energy-conscious markets. Expanded clay aggregate (marketed as Leca β€” Lightweight Expanded Clay Aggregate β€” from the Norwegian/Danish tradition) became the dominant lightweight aggregate from the 1960s onward due to its consistent production from rotary kilns firing natural clay. In Australia, Adbri Masonry (formerly Southern Cross Cement) introduced lightweight CMU products under the Litec brand name to serve the eastern Australian market, where reduced block weight improved productivity for bricklayers working in hot conditions and reduced structural costs for multi-storey concrete frame buildings. The product range gained further commercial traction after the introduction of energy efficiency requirements in the Building Code of Australia (now NCC), as the superior thermal conductivity of lightweight CMU helps masonry walls meet Section J compliance without requiring additional insulation in mild climate zones. Ongoing interest in embodied carbon reduction has refocused attention on lightweight aggregate CMU because the aggregate itself β€” whether expanded clay, slag, or recycled glass foam β€” often incorporates industrial by-products or waste streams, lowering the carbon intensity compared to quarried crushed stone.

SAFETY, ECOLOGY & INSTALLATION MIN-CEM-CMU-004
Flame Spread Index 0
Smoke Developed Index 0
Combustibility Class Non-combustible (AS 1530.1 / NCC Group 1)
Fire Resistance Rating FRL –/120/120 (hollow non-loadbearing) to 240/240/240 (grouted loadbearing) minutes
Heat Release Rate 0 kW/m2
Toxicity of Combustion None β€” non-combustible, no toxic combustion products
Embodied Carbon (A1-A3) 0.12 kgCOβ‚‚e/kg
Embodied Energy 1.5 MJ/kg
Water Footprint 180 L/kg
EPD Available Yes
Recycled Content 30%
Renewable Content 0%
LEED Points 3
Circular Economy Score 7 /100
VOC Emissions 0 g/L
Skill Level Licensed bricklayer (Certificate III) for structural work
Crew Size 2
Installation Time 30–50 blocks/day per person hr/mΒ²
Curing Time 24 hours
Setting Time 7 min
Temperature Range 5–35 Β°C
Humidity Range 30–90 %
Required Tools
Diamond-blade block saw (preferred for cutting β€” cleaner cut than hammer/bolster on lightweight aggregate)Angle grinder with masonry disc (secondary cutting tool)Spirit level (1800 mm minimum)Builder's string line and pinsBrick trowels (pointing and laying)Mortar mixer or hawk and boardRubber malletJoint raker or Frenchman jointing toolBlock lifter / handling clamps for bulk off-loadingSafety glasses and P2 dust mask (for cutting)
Certifications Required
Certificate III in Bricklaying/Blocklaying (bricklayer β€” licence required for structural masonry in all states)White Card (General Construction Induction β€” mandatory for all on-site personnel)Working at Heights licence (for scaffold work above 2 m)AS 3700:2018 compliance knowledge (structural masonry design and construction)
Weather Limitations
Do not lay in temperatures below 5Β°C without cold-weather precautions (insulated covers, heated mortar water)Protect fresh work from frost for minimum 48 hours after layingDo not lay in direct heavy rain β€” mortar washout risk; cover incomplete work overnightShade mortar mix and blocks in ambient temperatures above 35Β°CAvoid laying in sustained wind > 40 km/h without wind breaks (mortar dries too rapidly)
COMMERCIAL, LOGISTICS & REGULATORY MIN-CEM-CMU-004
Material Cost $5–10 per block (trade, AUD, 2025)
Installation Cost $45–85 per m2 (labour only, AUD, 2025)
Annual Maintenance $1.5–4 per m2 per year (AUD)
Lifecycle Cost (50yr) $350–550 per m2 over 50 years (AUD)
Market Availability Widely available in eastern Australia
Lead Time 1–5 days weeks
Supply & Logistics
MOQ 1 pallet
Design Life 100 years
Maintenance Interval 7 months
Service Temp Range -20 to 70 Β°C
Freeze/Thaw Resistance Good (rendered/sealed); Moderate (exposed unrendered alpine)
Dimensional Stability Excellent

DISCLAIMER: This specification document is generated from the CLAD Materials Atlas Database. Information is for general guidance only and does not constitute professional engineering advice. Values are typical and may vary by batch, manufacturer, and production run. Verify suitability for specific project applications independently.

ID: MIN-CEM-CMU-004 Schema: v3.0