MATERIAL DATA SHEET

Lead Waterproofing

Non-Ferrous Metals
mineral › Metallic › Non-Ferrous Metals
mineralmetallicleadwaterproofingnon-ferrousheritageroofingflashingnon-combustiblerecyclablehazardousWHS-regulatedradiation-shieldingacousticspecialist
ATLAS CODE
MIN-MET-NF-005
Lead Waterproofing
Category mineral
Material Family Metallic
Regulatory Status Non-combustible (A1)
Density
11340 kg/m3
Carbon (A1-A5)
1.5-2.5 kg CO2-eq/kg
Fire Class
Non-combustible (A1)
Lifespan
100-200 years
Description

Lead sheet is one of architecture's oldest and most proven waterproofing materials, manufactured to BS EN 12588 in thickness codes from Code 3 (1.32 mm) to Code 8 (3.55 mm). With a density of 11,340 kg/m3 and melting point of 327.5 degC, lead is the heaviest common architectural metal. Its exceptional malleability (Mohs hardness 1.5) allows it to be dressed to complex junctions, curved surfaces, and intricate architectural details that no other sheet metal can match. Lead forms a self-protecting lead carbonate patina that provides corrosion resistance for 100+ year lifespans. In Australian construction, lead sheet is classified non-combustible and is primarily used for heritage building restoration, specialised flashings, box gutters, and complex waterproofing details. IMPORTANT: Lead is a regulated hazardous substance under Australian WHS Regulations Part 7.2, requiring blood lead monitoring, PPE, and lead risk work assessments for workers. NCC 2022 restricts lead use upstream of zinc/aluminium-coated materials and prohibits lead on drinking water catchment roofs. While lead remains irreplaceable for certain heritage and complex waterproofing applications, its high embodied carbon (approximately 41 kg CO2-eq/m2), health hazards, and environmental concerns have led to alternatives being preferred for new construction where possible.

Typical Uses
  • Heritage Building Restoration
  • Complex Waterproofing Details
  • Box Gutter Linings
  • Radiation Shielding
  • Acoustic Barrier
1501500mm
Standard Widths [150-2400] mm
Standard Lengths [1500-6000] mm
Recycled Content 60-95
Renewable Content 0
Recyclability 100
Embodied Carbon 1.5-2.5 kg CO2-eq/kg
Embodied Energy 8-35 MJ/kg
EPD Available Yes
Advantages
Unmatched malleability - can be cold-worked to any complex shape or junction detailProven 100-200+ year lifespan in building applicationsSelf-protecting lead carbonate patina provides excellent corrosion resistanceNon-combustible - does not burn or contribute to fireExcellent sound insulation due to very high density (mass law advantage)100% recyclable - established recycling infrastructureIrreplaceable for authentic heritage building restorationExcellent radiation shielding properties (medical/industrial applications)
Cautions
HEALTH HAZARD: Lead is toxic - classified hazardous substance under Australian WHS Regulations Part 7.2Very high density (11,340 kg/m3) - heaviest common roofing metal, requires substantial structural supportHigh thermal expansion (0.029 mm/m/degC) - requires strict panel size limits to prevent fatigue crackingSusceptible to creep under sustained load at ambient temperaturesHigh embodied carbon (~41 kg CO2-eq/m2) compared to alternativesNCC restrictions: cannot be used upstream of zinc/aluminium-coated steel or on drinking water catchment roofsEnvironmental concerns with lead runoff into waterwaysLow tensile strength (12-17 MPa) - easily damaged by foot traffic and impacts
TECHNICAL DATA: PERFORMANCE PROPERTIES MIN-MET-NF-005
Density (Dry) 11340 kg/m3
Specific Gravity 11.34
Porosity 0 %
Water Absorption 0 %
Hardness 1.5 Mohs
Surface Roughness 0.5-20 um
UV Resistance excellent
Chemical Resistance good
pH Tolerance 6-10 pH
Available Colors
New lead: bright silver-grey (metallic)Short-term patina: medium greyLong-term patina: dark grey (matte, uniform)Lead coated copper: silver-grey appearance on copper substrate
Surface Finishes
Mill-rolled (standard production finish)Sand-cast (traditional heritage finish, rougher texture)Patinated (natural grey develops over 6-24 months)Patination oil treated (applied to new lead to accelerate uniform patina)
Texture Options
Mill-rolled finish (smooth, uniform)Sand-cast finish (traditional, textured - heritage specification)Hand-dressed/bossed surface (shows tool marks)Natural patina development (silver-grey to dark grey)
Pattern Options
Flat sheet roofing with welted/rolled jointsBox gutter liningsFlashing and weathering details (stepped, cover, apron)Ridge and hip cappingDormer cheek claddingDecorative lead ornament (cast and sheet)
Compressive Strength 8-12 MPa
Tensile Strength 12-17 MPa
Flexural Strength 8-12 MPa
Shear Strength 10-13 MPa
Elastic Modulus 16 GPa
Yield Strength 8-12 MPa
Impact Resistance low J
Bearing Capacity N/A kPa
Poisson's Ratio 0.44
Creep Resistance poor
Abrasion Resistance very poor
Thermal Conductivity 35.3 W/mK
Thermal Resistance 0.00005-0.0001 m2K/W
Specific Heat Capacity 129 J/kgK
Thermal Expansion 0.029 mm/m/degC
Melting Point 327.5 degC
Ignition Temperature N/A - does not ignite degC
Sound Transmission Class (STC) 30-37 STC
Noise Reduction Coeff. (NRC) 0.01-0.02
Optical
Light Transmittance 0 %
Light Reflectance (LRV) 20-55 %
Solar Reflectance (SRI) 10-30
Electrical
Electrical Conductivity 4.8 MS/m

Lead roofing dates to ancient Rome, with the Pantheon and numerous Roman baths using lead sheet. Medieval European cathedrals relied extensively on lead for roofing, gutters, and decorative elements. In Australia, colonial-era government buildings, churches, and institutional structures used lead roofing and flashings imported from British manufacturers. The development of machine-rolled lead sheet (replacing sand-cast) in the 19th century improved consistency and reduced cost. BS 1178 standardised lead sheet codes, later superseded by BS EN 12588. The Lead Sheet Association (UK) and Lead Contractors Association maintain installation standards. In Australia, lead use has declined for new construction since the late 20th century due to health and environmental concerns, with increasing preference for zinc, copper, and synthetic alternatives. However, heritage restoration work continues to specify lead where authenticity and proven long-term performance are required.

SAFETY, ECOLOGY & INSTALLATION MIN-MET-NF-005
Flame Spread Index 0
Smoke Developed Index 0
Combustibility Class Non-combustible (A1)
Ignition Temperature N/A - does not ignite degC
Fire Resistance Rating N/A - cladding element minutes
Heat Release Rate 0 kW/m2
Toxicity of Combustion moderate
Embodied Carbon (A1-A3) 1.5-2.5 kg CO2-eq/kg
Embodied Energy 8-35 MJ/kg
Water Footprint 30-80 L/kg
EPD Available Yes
Recycled Content 100%
Renewable Content 0%
LEED Points 0-1 points
Circular Economy Score 7.5 /10
VOC Emissions 0 ug/m3
Asbestos Content none
Lead Content 99.9%+ ppm
Skill Level specialist
Crew Size 2-4 persons
Installation Time 0.3-3.0 hours/m2
Curing Time N/A hours
Setting Time N/A hours
Temperature Range -10 to +40 degC
Humidity Range 0-100 %RH
Required Tools
Lead dressing tools (bossing stick, bossing mallet, chase wedge)Lead bending tools and dressersLead welding equipment (oxyacetylene torch with lead welding rods)Soldering iron for leadwork jointsTin snips and lead knifeLead roller for beddingPPE: P2 respirator, lead-specific gloves, protective clothing (WHS requirement)
Certifications Required
Trade qualification in plumbing or roof plumbing (Certificate III minimum)WHS lead risk work training and assessment (mandatory under Part 7.2 WHS Regulations)Blood lead level monitoring program (biological monitoring before starting lead work)Working at Heights certificationLead welding competency (specialised skill beyond standard plumbing)
Weather Limitations
Avoid lead welding in rain (flux contamination and thermal shock)Lead becomes very hot to touch in direct sun - handle with careInstall flashings before adjacent materials to ensure proper waterproofing sequence
COMMERCIAL, LOGISTICS & REGULATORY MIN-MET-NF-005
Material Cost 30-180 AUD/m2
Installation Cost 30-250 AUD/m2
Annual Maintenance 1-3 AUD/m2/year
Lifecycle Cost (50yr) 150-300 AUD/m2
Market Availability moderate
Lead Time 3-84 days
Supply & Logistics
Shelf Life Indefinite. Lead does not degrade in storage. months
Design Life 100-200 years
Warranty Period 25-50 years
Maintenance Interval 1095-1825 days
Service Temp Range -40 to +100 degC
Freeze/Thaw Resistance unlimited cycles
Dimensional Stability 0.029 mm/m
Certifications Held
BS EN 12588 compliance certificationISO 9001 (major manufacturers - Midland Lead, Associated Lead Mills)CE marking for European-manufactured productsEPD available (European lead sheet manufacturers)CAUTION: Lead's toxicity limits environmental certification potentialNot suitable for ILFI Living Building Challenge (Red List material)CLASSIFIED HAZARDOUS: Lead is a Schedule 10 hazardous substance under WHS RegulationsWHS Regulations Part 7.2 - Lead risk work requirements applySafe Work Australia - Workplace Exposure Standard for inorganic leadBlood lead monitoring mandatory for workers
Fire Code Compliance
AS 1530.1 - Non-combustible (solid lead sheet)NCC 2022 Section C - Non-combustible material (but note low melting point 327.5 degC)Euroclass A1 per EN 13501-1
Standards Compliance
NCC 2022 - Non-combustible material, suitable for roofing and flashingsNCC RESTRICTION: Lead flashings must NOT be used upstream of prepainted steel or zinc/aluminium-coated steelNCC RESTRICTION: Lead must NOT be used on roofs forming part of a drinking water catchmentAS 1562.1 - Design of sheet metal roofing (general provisions apply)Heritage building exemptions may apply for like-for-like restorationASTM B749 - Standard Specification for Lead and Lead Alloy Strip, Sheet, and Plate ProductsISO 9223 - Corrosion of metals - Corrosivity of atmospheresBS EN 12588:2006 - Lead and lead alloys - Rolled lead sheet for building purposesEN 13501-1 - Fire classification: A1 (non-combustible)BS 6915:2001 - Design and installation of fully supported lead sheet roof and wall coverings

DISCLAIMER: This specification document is generated from the CLAD Materials Atlas Database. Information is for general guidance only and does not constitute professional engineering advice. Values are typical and may vary by batch, manufacturer, and production run. Verify suitability for specific project applications independently.

ID: MIN-MET-NF-005 Schema: v3.0