MATERIAL DATA SHEET

Aluminium hinged door frame, various systems and finishes (System specified by frame depth)

Non-Ferrous
mineral › Metallic › Non-Ferrous
mineralmetallicnon-ferrousaluminium6063-T5AS2047thermally-brokenpowder-coatedanodiseddoor-framearchitecturalrecyclable
ATLAS CODE
MIN-MET-NF-004
Aluminium hinged door frame, various systems and finishes (System specified by frame depth)
Category mineral
Material Family Metallic
Regulatory Status Non-combustible
Density
2700 kg/m³
Carbon (A1-A5)
155 kgCO₂e
Fire Class
Non-combustible
Lifespan
25-40 years yrs
Description

Aluminium hinged door frame systems are precision-engineered architectural components designed for residential and commercial applications throughout Australia. These systems utilise extruded aluminium profiles, predominantly 6063-T5 alloy, offering exceptional strength-to-weight ratios and corrosion resistance. Available in standard frame depths from 50mm (commercial doors) to 150mm (thermally broken systems), they accommodate various glazing options and hardware configurations. Surface treatments include powder coating (zero VOC) and anodising processes, providing durability against UV exposure, salt spray, and extreme temperatures characteristic of Australian climates.

Primary Sectors
[Residential][Commercial]
Typical Uses
  • Residential entry doors (single and double)
  • Commercial entrance systems
  • French door configurations
  • Bushfire-rated assemblies (BAL-12.5 to BAL-FZ)
  • Accessibility-compliant entrances (AS 1428.1)
  • Security door frames
  • Thermal break systems for energy efficiency
  • Cyclone-rated installations (Region C and D)
  • Heritage building retrofits
  • Multi-residential common areas
Recycled Content 30
Renewable Content 0
Recyclability 100
Embodied Carbon 155 kgCO₂e
Embodied Energy 155 MJ/kg
EPD Available Yes
Advantages
Exceptional corrosion resistance in marine environments100% recyclable with 95% energy savingsLow maintenance requirements (annual cleaning only)Structural strength supporting large glazing areasDesign flexibility with multiple finish optionsBushfire resistance up to BAL-FZ rating40+ year service life with proper maintenanceLightweight reducing structural load requirementsTermite and pest resistantCompatible with automated door systems
Cautions
High thermal conductivity without thermal breakInitial cost premium over uPVC alternativesPotential for galvanic corrosion with dissimilar metalsSurface scratching reveals base metalEnergy intensive primary productionLimited acoustic performance without specialised designCondensation risk in standard (non-thermally broken) framesProfessional installation typically requiredColour fading possible in extreme UV exposureFrame adjustment limitations post-installation
CLAD MATERIALS ATLAS PAGE 1 OF 4
TECHNICAL DATA: PERFORMANCE PROPERTIES MIN-MET-NF-004
Density (Dry) 2700 kg/m³
Specific Gravity 2.7
Porosity 0 %
Water Absorption 0 %
Hardness 75
Surface Roughness 1.6 μm
UV Resistance Excellent
Chemical Resistance Good
pH Tolerance 4-9
Compressive Strength 130 MPa
Tensile Strength 140 MPa
Flexural Strength 145 MPa
Shear Strength 85 MPa
Elastic Modulus 68900 GPa
Yield Strength 97 MPa
Impact Resistance Good J/m
Bearing Capacity 200 kN/m²
Poisson's Ratio 0.33
Creep Resistance Good
Abrasion Resistance Moderate
Thermal Conductivity 209 W/mK
Thermal Resistance 0.0048 m²K/W
Specific Heat Capacity 900 J/kgK
Thermal Expansion 23.4 μm/m·K
Melting Point 660 °C
Sound Transmission Class (STC) 28
Noise Reduction Coeff. (NRC) 0.05
Optical
Light Transmittance 0 %
Light Reflectance (LRV) 45 %
Solar Reflectance (SRI) 35

Aluminium door frames emerged in Australian architecture during the 1950s, initially in commercial applications before widespread residential adoption in the 1970s. The development of powder coating technology in the 1980s significantly improved durability and colour options. Introduction of thermal break technology in the 2000s addressed energy efficiency concerns. Recent innovations include bushfire-resistant systems (post-2009 Black Saturday) and enhanced thermal performance to meet 2022 NCC energy requirements. Australian manufacturers have developed specific alloys and treatments for local conditions, including marine-grade finishes for coastal areas and high-UV resistant coatings.

CLAD MATERIALS ATLAS PAGE 2 OF 4
SAFETY, ECOLOGY & INSTALLATION MIN-MET-NF-004
Flame Spread Index 0
Smoke Developed Index 0
Combustibility Class Non-combustible
Fire Resistance Rating -/30/- hours
Heat Release Rate 0 kW/m²
Toxicity of Combustion None
Embodied Carbon (A1-A3) 155 kgCO₂e/kg
Embodied Energy 155 MJ/kg
Water Footprint 125 L/kg
EPD Available Yes
Recycled Content 30%
Renewable Content 0%
LEED Points 7
Circular Economy Score 85 /100
VOC Emissions 0 g/L
Skill Level Professional
Crew Size 2
Installation Time 3-6 hours hr/m²
Curing Time 24 hours hours
Setting Time Immediate min
Temperature Range 5-40°C °C
Humidity Range 20-85% RH %
Required Tools
Spirit levelPower drill with masonry bitsScrewdriver setSealant gunMeasuring tapePackers/shimsAngle grinder (modifications)
Certifications Required
Carpentry trade qualificationBAL installation certification (bushfire zones)Working at heights (commercial)
Weather Limitations
Avoid installation in winds >30km/hProtect sealants from rain for 24 hoursTemperature range 5-35°C for sealants
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COMMERCIAL, LOGISTICS & REGULATORY MIN-MET-NF-004
Material Cost $150-$500
Installation Cost $300-$800
Annual Maintenance $20-$50
Lifecycle Cost (50yr) $3000-$8000
Market Availability Excellent
Lead Time 2-6 weeks weeks
Design Life 25-40 years years
Warranty Period 10-25 years years
Maintenance Interval Annual months
Service Temp Range -40 to +80°C °C
Freeze/Thaw Resistance Excellent
Dimensional Stability ±2mm/m
Certifications Held
AS 2047-2014 - Windows and external glazed doorsAS/NZS 1866 - Aluminium and aluminium alloys - Extruded productsAS 1288 - Glass in buildingsAS 1428.1 - Design for access and mobilityGreen Star compatibilityNABERS embodied carbon recognitionEPD Australasia verified productsGlobal GreenTag certification availableZero VOC emissions (powder coating)
Fire Code Compliance
AS 1530.8.1 - Bushfire resistance BAL-12.5 to BAL-40AS 1530.8.2 - Bushfire resistance BAL-FZAS 1530.1 - Non-combustibility
Standards Compliance
NCC 2022 Section J - Energy EfficiencyNCC Section 3.9.1 - AccessibilityNCC Section 3.10 - Health and AmenityASTM B221 - Extruded bars and profilesASTM B429 - Structural pipe and tubeISO 14025 - Environmental Product DeclarationsISO 14040 - Life cycle assessmentEN 15804 - EPD for construction products

DISCLAIMER: This specification document is generated from the CLAD Materials Atlas Database. Information is for general guidance only and does not constitute professional engineering advice. Values are typical and may vary by batch, manufacturer, and production run. Verify suitability for specific project applications independently.

ID: MIN-MET-NF-004 Schema: v3.0
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