MATERIAL DATA SHEET

Glass Block System

Glass Products
mineral › Glass › Glass Products
mineralglassblockstructuraltranslucentdaylightingprivacynon-loadbearingmasonryfire-ratedacousticwet-areafacadepartitionnon-combustible
ATLAS CODE
MIN-GLA-PRO-005
Glass Block System
Category mineral
Material Family Glass
Regulatory Status A1
Density
2400-2500 kg/m3
Carbon (A1-A5)
0.70-1.20 kg CO2-eq/kg
Fire Class
A1
Lifespan
50-100+ years
Description

Glass blocks (also known as glass bricks) are hollow or solid translucent masonry units manufactured from pressed and fused soda-lime glass, used to construct non-loadbearing or semi-structural walls, partitions, and infill panels that admit natural daylight while providing privacy, thermal insulation, and sound attenuation. Standard hollow glass blocks consist of two pressed half-shells fused together at high temperature (~800 degC), creating an enclosed air cavity that provides insulating properties. Standard block sizes are 190x190x80mm and 240x240x80mm, with larger formats also available. Glass blocks are laid in mortar or proprietary channel systems with reinforcement, similar to conventional masonry. In Australian construction, glass blocks are primarily used for commercial and residential feature walls, bathroom partitions, stairwell enclosures, and facade elements where light transmission with privacy is required. Fire-rated glass block systems are available achieving 45, 60, or 90-minute FRL ratings when installed with compliant framing and mortar systems.

Typical Uses
  • Interior partition walls
  • Bathroom and wet area walls
  • Facade feature panels
  • Stairwell and corridor daylighting
  • Fire-rated assemblies
190190mm
Size
Primary Form [190x190x80mm, / 240x240x80mm]
Recycled Content 15-50
Renewable Content 0
Recyclability 50-100
Embodied Carbon 0.70-1.20 kg CO2-eq/kg
Embodied Energy 12-18 MJ/kg
EPD Available Yes
Advantages
Excellent natural daylighting while maintaining visual privacyGood thermal insulation for a glazing product (U-value 1.1-2.8 W/m2K)Strong sound insulation (STC 35-53 depending on type)Non-combustible with fire-rated options up to 90 minutesDurable and low maintenance - glass surface resists staining and weatheringWide range of patterns, colours, and finishes for design flexibilityVandal and graffiti resistant (glass surface easily cleaned)Suitable for wet areas - impervious to moisture
Cautions
Heavy self-weight (60-80 kg/m2) requiring adequate structural supportCannot carry structural loads beyond self-weight and in-plane loadsNo ventilation capacity - fixed glazing onlyHigh installed cost compared to conventional glazing or masonryLimited to non-loadbearing or infill panel applicationsDifficult to modify or create openings once installedCan create greenhouse effect in sun-exposed applications without solar control
TECHNICAL DATA: PERFORMANCE PROPERTIES MIN-GLA-PRO-005
Density (Dry) 2400-2500 kg/m3
Specific Gravity 2.4-2.5
Porosity 0 %
Water Absorption 0 %
Hardness 5.5-6.5 Mohs
Surface Roughness 1-50 um
UV Resistance Moderate-Good
Chemical Resistance Excellent
pH Tolerance 1-12 pH
Available Colors
Clear/transparentArctic/frosted whiteBlue (various shades)Green (various shades)Bronze/amberGrey/smokePink/coralYellow/goldBlack/dark metallic
Surface Finishes
Polished/smooth (standard clear glass)Patterned/textured (pressed pattern)Sandblasted (matte, opaque)Metallised/reflective (solar control)Satin/acid-etched
Texture Options
Smooth both sides (clear vision)Patterned one side, smooth otherPatterned both sides (maximum diffusion)Sandblasted (matte finish for total privacy)Satin/acid-etched
Pattern Options
Clear/smooth (maximum transparency)Wave/wavy (soft light diffusion)Diamond/crosshatch (geometric pattern)Parallel lines/fluted (directional diffusion)Cloudy/frosted (maximum privacy)Bubble/dimpled (decorative diffusion)Solid colour (coloured through-body)
Compressive Strength 6-45 MPa
Tensile Strength 30-50 MPa
Flexural Strength 30-50 MPa
Shear Strength 5-15 MPa
Elastic Modulus 69-72 GPa
Yield Strength N/A MPa
Impact Resistance Moderate-High J
Bearing Capacity N/A kPa
Poisson's Ratio 0.22-0.24
Creep Resistance Excellent
Abrasion Resistance Excellent
Thermal Conductivity 0.6-1.0 W/mK
Thermal Resistance 0.36-0.91 m2K/W
Specific Heat Capacity 800-840 J/kgK
Thermal Expansion 0.008-0.009 mm/m/degC
Melting Point 700-1000 degC
Ignition Temperature N/A - non-combustible degC
Sound Transmission Class (STC) 35-53
Noise Reduction Coeff. (NRC) 0.02-0.05
Weighted Sound Reduction (Rw) 35-50 dB
Sound Absorption (α) 0.02-0.05
Optical
Light Transmittance 50-80 %
Light Reflectance (LRV) 10-25 %
Solar Reflectance (SRI) 10-30
SHGC 0.35-0.65
Electrical
Electrical Conductivity Insulating S/m

Glass blocks were first patented in 1886 by Gustave Falconnier in Switzerland. The modern hollow glass block was developed in 1929 by Herm. Luxfer Prismen in Germany and popularised in the 1930s-40s for industrial and commercial buildings. Pittsburgh Corning Corporation (USA) became the dominant manufacturer from 1937 with their PC Glass Block brand. The material became an iconic architectural element of Art Deco and Modernist design, used by architects including Pierre Chareau (Maison de Verre, 1932) and Le Corbusier. A major design revival occurred in the 1980s-90s with postmodern architecture, making glass blocks ubiquitous in commercial and residential projects. After a period of reduced popularity in the 2000s, glass blocks are experiencing renewed interest in contemporary architecture for their unique light qualities and retro-modern aesthetic. Today, Seves Glassblock (Italy, formerly Vetroarredo) is the world's largest manufacturer, producing a wide range of clear, coloured, patterned, and energy-saving glass blocks. Recent innovations include aerogel-filled glass bricks with dramatically improved insulation (U-value 0.17-0.22 W/m2K) developed by researchers at ETH Zurich.

SAFETY, ECOLOGY & INSTALLATION MIN-GLA-PRO-005
Flame Spread Index 0
Smoke Developed Index 0
Combustibility Class A1
Ignition Temperature N/A - non-combustible degC
Fire Resistance Rating 0-90 minutes
Heat Release Rate 0 kW/m2
Toxicity of Combustion None
Embodied Carbon (A1-A3) 0.70-1.20 kg CO2-eq/kg
Embodied Energy 12-18 MJ/kg
Water Footprint 5-15 L/kg
EPD Available Yes
Recycled Content 100%
Renewable Content 0%
LEED Points 2-4 points
Circular Economy Score 5.0 /10
VOC Emissions 0 ug/m3
VOC Content 0 g/L
Skill Level Moderate to High
Crew Size 2-3 persons
Installation Time 2-4 hours/m2
Curing Time 24-672 hours
Setting Time 4-24 hours
Temperature Range 5-35 degC
Humidity Range 30-80 %RH
Required Tools
Glass block mortar (white, non-staining, polymer-modified)Mortar trowel and pointing toolReinforcement rods (stainless steel, 6mm diameter)Expansion strips (foam or compressible material)Spirit level and plumb lineSpacer crosses (10mm standard joint width)Silicone sealant for perimeter jointsAluminium channel system (if using Ezylay/dry method)
Certifications Required
No mandatory Australian certification specific to glass block installationGeneral masonry trade certificate applicableFire-rated installations must follow UL/manufacturer assembly specifications exactlyAS 3700 Masonry Structures applicable to reinforced glass block panels
Weather Limitations
Mortar installation should not occur below 5 degC or during rainProtect freshly laid mortar from frost for minimum 48 hoursAvoid direct sun on fresh mortar causing rapid dryingWind protection needed during mortar curing
COMMERCIAL, LOGISTICS & REGULATORY MIN-GLA-PRO-005
Material Cost 150-500 AUD/m2
Installation Cost 150-350 AUD/m2
Annual Maintenance 1.00-5.00 AUD/m2/year
Lifecycle Cost (50yr) 300-700 AUD/m2
Market Availability Moderate
Lead Time 7-60 days
Supply & Logistics
Shelf Life Indefinite months
Design Life 50-100+ years
Warranty Period 10-25 years
Maintenance Interval 5-10 years
Service Temp Range -40 to 200 degC
Freeze/Thaw Resistance 100+ cycles
Dimensional Stability 0.08-0.09 mm/m
Certifications Held
EN 1051 Parts 1 & 2 (European glass block standard)CE marking (European conformity)UL classification for fire-rated assembliesGreen Star credits for daylighting and recycled contentEPD available from major manufacturers (Seves Glassblock)WELL Building Standard v2 - contributes to Light feature (daylighting)No hazardous substances - compliant with REACH regulationZero VOC emissions
Fire Code Compliance
Non-combustible per AS 1530.1Fire-rated glass block assemblies: UL classified 45, 60, 90 minutes60-minute assemblies suitable for masonry and framed walls90-minute assemblies limited to steel-framed window openingsNCC Specification C1.1 and Schedule 5 - fire resistance requirements for openings
Standards Compliance
NCC Volume 1 - applicable to commercial buildings as non-loadbearing glazed elementsAS 3700 Masonry Structures - applicable to reinforced glass block panelsNCC Part F7/H4 Sound insulation requirements (Rw + Ctr metric)NCC Section J Energy efficiency - U-value requirements for glazed elementsAS 1288 Glass in buildings - Selection and installation (general glass requirements)ASTM C1036 Standard Specification for Flat GlassUL 2050 Fire-rated glass block assemblies (45/60/90 min)ISO 717-1 Acoustics - Rating of sound insulation (Rw)EN 1051-1 Glass blocks - Definition and description (compression resistance)EN 1051-2 Glass blocks - Evaluation of conformity (thermal shock)EN 410 Glass in building - Determination of luminous and solar characteristicsEN 673 Glass in building - Determination of thermal transmittance (U-value)EN 572-1 Glass in building - Basic soda lime silicate glass productsEN 13501-1 Fire classification of construction products

DISCLAIMER: This specification document is generated from the CLAD Materials Atlas Database. Information is for general guidance only and does not constitute professional engineering advice. Values are typical and may vary by batch, manufacturer, and production run. Verify suitability for specific project applications independently.

ID: MIN-GLA-PRO-005 Schema: v3.0