MATERIAL DATA SHEET

Precast concrete stairs, Class 2 finish (Specified by tread/riser dimensions)

Precast Concrete
mineral › Cementitious › Precast Concrete
mineralcementitiousprecast-concretestructuralfire-resistantacoustic-ratedclass-2-finishaustralian-standardncc-compliantlow-maintenancefactory-manufacturedarchitectural-finish
ATLAS CODE
MIN-CEM-PC-007
Precast concrete stairs, Class 2 finish (Specified by tread/riser dimensions)
Category mineral
Material Family Cementitious
Regulatory Status Non-combustible
Density
2400 kg/m³
Carbon (A1-A5)
350 kgCO₂e
Fire Class
Non-combustible
Lifespan
75 yrs
Description

Precast concrete stairs with Class 2 finish are factory-manufactured structural elements designed for indoor applications in Australian buildings. Class 2 represents high-quality architectural off-form concrete finish suitable for external and internal facades viewed in detail. These units offer exceptional durability, fire resistance (non-combustible), acoustic performance (STC 54-55 dB), and structural integrity. Manufactured to AS 3610.1:2018 standards with controlled quality processes ensuring consistent surface finish with minimal blowholes and colour variation acceptable for architectural applications.

Primary Sectors
[Commercial][Residential][Healthcare][Hospitality][Industrial][Institutional]
Typical Uses
  • Commercial buildings and office complexes
  • Multi-residential apartments and townhouses
  • Educational facilities and universities
  • Healthcare buildings and hospitals
  • Hospitality venues and hotels
  • Industrial facilities and warehouses
  • Parking structures and garages
  • Public buildings and civic centres
  • Fire escape stairs (FRL 60-240 minutes)
  • Main access stairways
  • Complete stair flights (1-7 risers typical)
  • Stair landings and intermediate platforms
Recycled Content 20
Renewable Content 0
Recyclability 100
Embodied Carbon 350 kgCO₂e
Embodied Energy 700 MJ/kg
EPD Available Yes
Advantages
Speed of installation (80-200 m²/day with crane)Factory quality control ensuring consistent finishExceptional durability (50-100 year design life)Inherent fire resistance (non-combustible)Superior sound control (STC 54-55 dB)Low maintenance requirementsCost effectiveness over lifecycleHigh structural integrityCustomisation options for dimensions and finishesImmediate safe access after installationWeather-independent manufacturingReduced site labour requirements
Cautions
Heavy weight requiring cranes (240-260 kg/m²)Specialised transportation neededDesign limitations for complex curvesHigher initial cost than cast-in-placeInstallation expertise required (certified riggers)Manufacturing lead time (3-4 weeks typical)Limited modification after castingTransport constraints (12m maximum length)Site access requirements for craneJoint detailing critical for performance
TECHNICAL DATA: PERFORMANCE PROPERTIES MIN-CEM-PC-007
Density (Dry) 2400 kg/m³
Specific Gravity 2.4
Porosity 10 %
Water Absorption 3 %
Hardness 7
Surface Roughness 2 μm
UV Resistance Excellent
Chemical Resistance Good
pH Tolerance 8.5-13.5
Compressive Strength 40 MPa
Tensile Strength 4 MPa
Flexural Strength 6.5 MPa
Shear Strength 12 MPa
Elastic Modulus 31 GPa
Yield Strength 500 MPa
Impact Resistance High J/m
Bearing Capacity 34 kN/m²
Poisson's Ratio 0.2
Creep Resistance Moderate
Abrasion Resistance High
Thermal Conductivity 1.44 W/mK
Thermal Resistance 0.104 m²K/W
Specific Heat Capacity 880 J/kgK
Thermal Expansion 12 μm/m·K
Melting Point 1200 °C
Ignition Temperature 750 °C
Sound Transmission Class (STC) 54
Noise Reduction Coeff. (NRC) 0.02
Optical
Light Transmittance 0 %
Light Reflectance (LRV) 45 %
Solar Reflectance (SRI) 35

Precast concrete stairs emerged in Australia during the 1960s construction boom, initially for industrial applications. The development of AS 3610 in 1995 (updated 2010, 2018) standardised finish classifications, with Class 2 becoming the architectural standard. Modern manufacturing uses steel moulds, controlled curing, and quality systems per AS 3850:2015. Victorian manufacturers like Hollowcore (established 1994) and Westkon pioneered local production capabilities. Recent innovations include low-carbon concrete options (ECOPact) achieving 30-70% carbon reduction, BIM integration for design coordination, and enhanced connection systems for seismic zones. The 2022 NCC updates strengthened fire testing requirements, making AS 1530.4:2014 mandatory for all new construction.

SAFETY, ECOLOGY & INSTALLATION MIN-CEM-PC-007
Flame Spread Index 0
Smoke Developed Index 3
Combustibility Class Non-combustible
Ignition Temperature 750 °C
Fire Resistance Rating 120 hours
Heat Release Rate 0 kW/m²
Toxicity of Combustion None
Embodied Carbon (A1-A3) 350 kgCO₂e/kg
Embodied Energy 700 MJ/kg
Water Footprint 180 L/kg
EPD Available Yes
Recycled Content 20%
Renewable Content 0%
LEED Points 3
Circular Economy Score 75 /100
VOC Emissions 0 g/L
Skill Level High
Crew Size 4
Installation Time 1 hr/m²
Curing Time 0 hours
Setting Time 1 min
Temperature Range 5-40 °C
Humidity Range 20-95 %
Required Tools
Mobile crane (capacity per element weight)Lifting clutches or cast-in anchorsGrouting equipmentDiamond blade saw for cuttingSafety equipment (harnesses, barriers)Levelling equipmentTorque wrench for connections
Certifications Required
Intermediate/Advanced Rigging LicenseMobile Crane LicenseWorking at Heights CertificateWhite Card (Construction Induction)
Weather Limitations
Wind speed >30 km/h restricts crane operationLightning within 10km stops workHeavy rain may delay grouting
COMMERCIAL, LOGISTICS & REGULATORY MIN-CEM-PC-007
Material Cost 250-400
Installation Cost 150-250
Annual Maintenance 5
Lifecycle Cost (50yr) 15
Market Availability Excellent
Lead Time 21 weeks
Design Life 75 years
Warranty Period 12 years
Maintenance Interval 12 months
Service Temp Range -40 to 70 °C
Freeze/Thaw Resistance 300+ cycles
Dimensional Stability Excellent
Certifications Held
NPCAA Master Precaster ProgramISO 9001:2015 Quality ManagementCodeMark Certification (select manufacturers)ISO 14001:2015 Environmental ManagementEPD Australasia Registered EPDsGreen Star Material CreditsSafe Work Australia ComplianceWorkSafe Victoria RequirementsZero VOC Emissions Certified
Fire Code Compliance
AS 1530.1-1994 (Non-combustibility)AS 1530.3 (Early Fire Hazard Properties)AS 1530.4:2014 (Fire Resistance Tests)
Standards Compliance
NCC 2022 Volume One Part B1 (Structural)NCC 2022 Part C1 (Fire Resistance)NCC 2022 Part F5 (Sound Transmission)NCC 2022 Part D2 (Access and Egress)ASTM C33 (Concrete Aggregates)ASTM C666 (Freeze-Thaw Resistance)ASTM C642 (Water Absorption)ISO 9001 (Quality Management)ISO 14001 (Environmental Management)ISO 717.1 (Acoustic Rating)EN 13369 (Precast Concrete Products)EN 14843 (Precast Concrete Stairs)

DISCLAIMER: This specification document is generated from the CLAD Materials Atlas Database. Information is for general guidance only and does not constitute professional engineering advice. Values are typical and may vary by batch, manufacturer, and production run. Verify suitability for specific project applications independently.

ID: MIN-CEM-PC-007 Schema: v3.0