MATERIAL DATA SHEET

Precast concrete plank, prestressed (110mm, 125mm, 150mm, 200mm)

Precast Concrete
mineral › Cementitious › Precast Concrete
mineralcementitiousprestressedstructuralfire-resistantlong-spanfactory-manufacturedlow-maintenanceacoustic-massthermal-mass
ATLAS CODE
MIN-CEM-PC-004
Precast concrete plank, prestressed (110mm, 125mm, 150mm, 200mm)
Category mineral
Material Family Cementitious
Regulatory Status non-combustible
Density
2200 kg/m³
Carbon (A1-A5)
110 kgCO₂e
Fire Class
non-combustible
Lifespan
100 yrs
Description

Prestressed concrete planks are precast structural floor elements manufactured using high-strength concrete (50-80 MPa) with pretensioned steel reinforcement. These planks are produced in controlled factory conditions using European extrusion technology, achieving consistent quality and dimensional tolerances of ±5mm per AS 3850.2:2015. The specific thicknesses requested require custom manufacture in Australia, where standard production favours metric increments.

Primary Sectors
[Commercial][Industrial][Residential][Healthcare][Transport & Infrastructure]
Typical Uses
  • Commercial and industrial flooring systems
  • Multi-storey residential construction
  • Car park structures
  • Educational facilities
  • Healthcare buildings
  • Mezzanine floors
  • Bridge decking
  • Stadium seating platforms
  • Warehouse flooring
  • Modular construction systems
Recycled Content 20
Renewable Content 0
Recyclability 100
Embodied Carbon 110 kgCO₂e
Embodied Energy 2.1 MJ/kg
EPD Available Yes
Advantages
Rapid installation (80-200 m²/day)No propping required during installationImmediate working platform after placementFire resistance up to 4 hours100+ year design service lifeZero VOC emissions100% recyclable at end of lifeExcellent acoustic mass (Rw 48-58 dB)High thermal mass for passive designSuitable for all BAL ratings including BAL-FZ
Cautions
Custom manufacture required for specified thicknessesRequires crane access for installationPoor impact sound insulation without toppingsLimited availability in regional areas2-4 week lead times for non-standard sizesHigher transport costs for remote locationsThermal bridging at jointsInitial embodied carbon impactRequires skilled installation crewsLimited flexibility for services integration
TECHNICAL DATA: PERFORMANCE PROPERTIES MIN-CEM-PC-004
Density (Dry) 2200 kg/m³
Specific Gravity 2.2
Porosity 8 %
Water Absorption 5 %
Hardness 7
Surface Roughness 3 μm
UV Resistance excellent
Chemical Resistance good
pH Tolerance 6.5-12
Compressive Strength 50 MPa
Tensile Strength 4 MPa
Flexural Strength 6.5 MPa
Shear Strength 4 MPa
Elastic Modulus 32500 GPa
Yield Strength 1570 MPa
Impact Resistance high J/m
Bearing Capacity 42.5 kN/m²
Poisson's Ratio 0.2
Creep Resistance good
Abrasion Resistance excellent
Thermal Conductivity 1 W/mK
Thermal Resistance 0.11 m²K/W
Specific Heat Capacity 880 J/kgK
Thermal Expansion 10 μm/m·K
Melting Point 1200 °C
Sound Transmission Class (STC) 51
Noise Reduction Coeff. (NRC) 0.03
Optical
Light Transmittance 0 %
Light Reflectance (LRV) 35 %
Solar Reflectance (SRI) 25

Prestressed concrete technology was introduced to Australia in the 1950s, with the first prestressed bridge completed in 1954. The precast flooring industry developed rapidly from the 1960s, adopting European hollow-core technology in the 1970s. Modern Australian production utilises automated extrusion and slip-forming processes, achieving consistent quality and 150m+ casting bed lengths. Current manufacturers like Westkon and Hollow Core Concrete employ state-of-the-art European machinery, producing spans up to 17m. The industry has evolved to meet stringent Australian Standards, with service life expectations of 100+ years now standard for infrastructure applications.

SAFETY, ECOLOGY & INSTALLATION MIN-CEM-PC-004
Flame Spread Index 0
Smoke Developed Index 0
Combustibility Class non-combustible
Fire Resistance Rating 90-240 hours
Heat Release Rate 0 kW/m²
Toxicity of Combustion none
Embodied Carbon (A1-A3) 110 kgCO₂e/kg
Embodied Energy 2.1 MJ/kg
Water Footprint 180 L/kg
EPD Available Yes
Recycled Content 20%
Renewable Content 0%
LEED Points 3
Circular Economy Score 85 /100
VOC Emissions 0 g/L
Skill Level specialist
Crew Size 4
Installation Time 80-200 hr/m²
Curing Time 0 hours
Setting Time 24 min
Temperature Range 5-40 °C
Humidity Range 20-95 %
Required Tools
Mobile crane (minimum 20t capacity)Spreader beamsCertified lifting clutchesGrouting equipmentLevel and theodoliteTorque wrenches for connections
Certifications Required
Intermediate Rigging LicenseCrane operator licenseWorking at Heights certification
Weather Limitations
Wind speed <40 km/h for crane operationsNo installation in electrical stormsProtect grouted joints from rain for 24 hours
COMMERCIAL, LOGISTICS & REGULATORY MIN-CEM-PC-004
Material Cost 45-100
Installation Cost 25-50
Annual Maintenance 0.50
Lifecycle Cost (50yr) 150
Market Availability custom-order
Lead Time 2-4 weeks weeks
Design Life 100 years
Warranty Period 1 years
Maintenance Interval 10 months
Service Temp Range -40 to 70 °C
Freeze/Thaw Resistance excellent
Dimensional Stability excellent
Certifications Held
AS 3850.1:2015 Prefabricated concrete elementsAS 3850.2:2015 Building constructionAS 3600:2018 Concrete structuresAS/NZS 1170 Structural design actionsEPD Australasia registeredGreen Star compliantISCA IS Rating compatibleZero VOC emissionsNo hazardous materialsSafe Work Australia compliant
Fire Code Compliance
AS 1530.1:2024 Non-combustibilityAS 1530.3:1999 Fire indicesAS 3959:2018 Bushfire construction
Standards Compliance
NCC 2022 Volume One & TwoDeemed-to-satisfy provisionsCodeMark certification availableASTM C76 Reinforced Concrete CulvertASTM C418 Abrasion ResistanceISO 14025:2006 Environmental labelsISO 9001:2015 Quality managementEN 1168:2005+A3:2011 Hollow core slabs

DISCLAIMER: This specification document is generated from the CLAD Materials Atlas Database. Information is for general guidance only and does not constitute professional engineering advice. Values are typical and may vary by batch, manufacturer, and production run. Verify suitability for specific project applications independently.

ID: MIN-CEM-PC-004 Schema: v3.0