MATERIAL DATA SHEET

Precast/Tilt-up concrete panel, various finishes (125mm, 150mm, 175mm, 200mm, 250mm, 300mm)

Precast Concrete
mineral › Cementitious › Precast Concrete
mineralcementitiousstructuralfire-ratedthermal-massaustralian-standardprecasttilt-up
ATLAS CODE
MIN-CEM-PC-002
Precast/Tilt-up concrete panel, various finishes (125mm, 150mm, 175mm, 200mm, 250mm, 300mm)
Category mineral
Material Family Cementitious
Regulatory Status Non-combustible
Density
2400
Carbon (A1-A5)
60-135
Fire Class
Non-combustible
Lifespan
100+
Description

Precast concrete panels are manufactured off-site in controlled factory conditions and transported to site, while tilt-up panels are cast horizontally on-site and tilted into vertical position. Both systems offer high structural capacity, inherent fire resistance, thermal mass benefits, and durability. Standard concrete strength grades range from 25MPa to 50MPa, with 32-40MPa being typical for structural applications. Panels can incorporate various finishes including off-form, exposed aggregate, polished, textured, and architectural treatments.

Primary Sectors
[Industrial][Commercial][Transport & Infrastructure]
Typical Uses
  • Industrial warehouses and factories
  • Commercial buildings and offices
  • Retail and shopping centres
  • Educational facilities
  • Multi-storey car parks
  • Agricultural and storage buildings
  • Fire-rated boundary walls
  • Acoustic barriers
  • Retaining walls
  • Civil infrastructure
Recycled Content 20-40
Renewable Content 0
Recyclability 100
Embodied Carbon 60-135
Embodied Energy 1.5-2.0 MJ/kg
EPD Available Yes
Advantages
Rapid construction with reduced on-site labourInherent fire resistance without additional treatmentsHigh thermal mass for passive climate controlExcellent durability and 100+ year design lifeMinimal maintenance requirementsFactory quality control (precast)Cost-effective for large areasIntegral finishes reduce tradesStructural and cladding functions combinedRecyclable at end of life
Cautions
Heavy elements require crane accessLimited flexibility after installationThermal bridging without insulationTransport limitations for precastSite space requirements for tilt-upSkilled engineering design requiredJoint detailing critical for weatherproofingHigher embodied carbon than lightweight systemsAcoustic flanking through solid connectionsDifficult retrofitting of services
TECHNICAL DATA: PERFORMANCE PROPERTIES MIN-CEM-PC-002
Density (Dry) 2400
Specific Gravity 2.4
Porosity 12
Water Absorption 5
Hardness 6
Surface Roughness 5-50
UV Resistance Excellent
Chemical Resistance Good
pH Tolerance 6-11
Compressive Strength 25-50 MPa
Tensile Strength 2.5-4.0
Flexural Strength 3.5-5.5 MPa
Shear Strength 3.0-4.5
Elastic Modulus 25-35
Yield Strength N/A
Impact Resistance High J/m
Bearing Capacity 10-20 kN/m²
Poisson's Ratio 0.2
Creep Resistance 2.0-2.5
Abrasion Resistance Good
Thermal Conductivity 1.75
Thermal Resistance 0.07-0.17
Specific Heat Capacity 880
Thermal Expansion 10
Melting Point 1200
Ignition Temperature N/A °C
Sound Transmission Class (STC) 50-56
Noise Reduction Coeff. (NRC) 0.05
Optical
Light Transmittance 0
Light Reflectance (LRV) 35
Solar Reflectance (SRI) 35

Precast concrete emerged in Australia in the 1960s with the establishment of specialist precasting facilities. Tilt-up construction gained popularity from the 1980s, particularly in Western Australia and Queensland where site conditions favoured on-site casting. The development of AS3850 in 2003 standardised tilt-up practices. Recent innovations include high-performance concrete mixes with SCMs reducing embodied carbon by 30-70%, advanced lifting hardware enabling larger panels, and architectural finishes expanding aesthetic possibilities. The industry has embraced EPDs and carbon reduction targets aligned with federal procurement policies targeting net-zero by 2050.

SAFETY, ECOLOGY & INSTALLATION MIN-CEM-PC-002
Flame Spread Index 0
Smoke Developed Index 0
Combustibility Class Non-combustible
Ignition Temperature N/A °C
Fire Resistance Rating 90-240 hours
Heat Release Rate 0
Toxicity of Combustion None
Embodied Carbon (A1-A3) 60-135
Embodied Energy 1.5-2.0 MJ/kg
Water Footprint 200-250
EPD Available Yes
Recycled Content 100%
Renewable Content 0%
LEED Points 2-4
Circular Economy Score 7
VOC Emissions Negligible g/L
Skill Level Specialist
Crew Size 4-6
Installation Time 20-40
Curing Time 7-28 hours
Setting Time 24
Temperature Range 5-35 °C
Humidity Range Any
Required Tools
Mobile crane (25-500 tonne capacity)Temporary bracing systemsLifting inserts and clutchesGrouting equipmentWelding equipment for connectionsSurvey equipment for alignment
Certifications Required
Crane operator licenceRigger certificationWorking at heightsEngineer sign-off for lifting
Weather Limitations
Wind speed <40km/h for liftingNo lifting in electrical stormsTilt-up affected by rain during curing
COMMERCIAL, LOGISTICS & REGULATORY MIN-CEM-PC-002
Material Cost 90-250
Installation Cost 50-100
Annual Maintenance 0.50-1.00
Lifecycle Cost (50yr) Low
Market Availability Excellent
Lead Time 2-6
Design Life 100+
Warranty Period 10-50 years
Maintenance Interval 10-15
Service Temp Range -40 to 70 °C
Freeze/Thaw Resistance Good
Dimensional Stability Excellent

DISCLAIMER: This specification document is generated from the CLAD Materials Atlas Database. Information is for general guidance only and does not constitute professional engineering advice. Values are typical and may vary by batch, manufacturer, and production run. Verify suitability for specific project applications independently.

ID: MIN-CEM-PC-002 Schema: v3.0