MATERIAL DATA SHEET

Concrete Block โ€” Various Finishes (Split Face, Honed, Shotblast)

Concrete/Masonry
mineral โ€บ Cementitious โ€บ Concrete/Masonry
mineralcementitiousconcrete-masonrycmubesser-blocksplit-facehonedshotblastarchitectural-masonrynon-combustiblefire-ratedbal-fzoxide-pigmentstructuralloadbearingexteriorinteriorlow-maintenanceadbriaustral-masonrynational-masonryboralas3700masonry
ATLAS CODE
MIN-CEM-CMU-003
Concrete Block โ€” Various Finishes (Split Face, Honed, Shotblast)
Category mineral
Material Family Cementitious
Regulatory Status Non-combustible โ€” Group 1 (AS 1530.1)
Density
1900-2100 kg/m3
Carbon (A1-A5)
0.12-0.18 kgCO2e/block
Fire Class
Non-combustible โ€” Group 1 (AS 1530.1)
Lifespan
50-100+ years
Description

Architectural concrete masonry units (CMUs) with decorative surface treatments are load-bearing and non-load-bearing masonry products that combine structural performance with designed aesthetic character. Three principal finishes define the range: split face blocks are fractured along a predetermined plane during manufacture, exposing a rough, striated aggregate face that varies naturally in texture and depth; honed blocks are ground smooth after curing, removing the outer cement paste to reveal the aggregate matrix in a flat, low-sheen surface; and shotblast blocks are treated with an abrasive media blast to lightly erode the surface, producing a matte texture with subtle aggregate exposure intermediate between split face and honed. All three finishes are produced to the standard 390 x 190 mm face module in series widths of 90, 140, 190, and 290 mm, enabling consistent coursing with standard hollow CMUs. Compressive strength f'uc is typically 15 MPa minimum per AS/NZS 4455.1. Fire resistance ratings under AS 3700 are wall-system dependent, ranging from FRL 60/60/60 for 90 mm walls to 240/60/60 structural adequacy for 290 mm walls. Manufactured in Australia by Adbri Masonry, Austral Masonry, National Masonry, and Boral Masonry, with oxide pigment additions available across the palette.

Primary Sectors
[Institutional][Healthcare][Residential][Commercial][Industrial]
Typical Uses
  • External architectural facades
  • Internal feature walls
  • Fire-rated wall assemblies
  • Boundary and retaining walls
  • Bushfire-resistant construction
  • Gymnasium and sports halls
  • Healthcare and institutional corridors
  • Acoustic separation walls
  • Residential feature elements
  • Commercial and industrial construction
Recycled Content 10-30 (fly ash/GGBFS SCM content typical)
Renewable Content 0
Recyclability 100 (as crushed aggregate)
Embodied Carbon 0.12-0.18 kgCO2e/block
Embodied Energy 0.8-1.4 MJ/kg
EPD Available Yes
Advantages
Non-combustible Group 1 material โ€” no contribution to fire load.Three distinct finishes (split face, honed, shotblast) eliminate need for applied cladding.Standard 390 x 190 module integrates with hollow CMU coursing.f'uc โ‰ฅ 15 MPa structural compressive strength.FRL structural adequacy 60โ€“240 min per AS 3700 (system dependent).Oxide pigments are UV-stable and factory-integrated.Minimum 50-year service life with no applied coating required.Suitable for all BAL ratings including BAL-FZ when exposed masonry is used.Manufactured nationally by multiple suppliers ensuring availability.
Cautions
Fire resistance values are wall-system and slenderness-ratio dependent; verify FRL with manufacturer for specific configuration.Product data is manufacturer-specific and subject to change; always confirm specifications before specifying.Heavier than lightweight alternatives (AAC, hollow brick); requires adequate structural support.Split face finish is difficult to repair or patch invisibly if damaged.Honed finish requires sealing in wet areas to prevent efflorescence and staining.Oxide pigments add cost and lead time for non-standard colours.Cannot be easily cut without diamond saw โ€” special shapes require factory supply.Mortar joints require repointing after 20โ€“30 years in exposed environments.
TECHNICAL DATA: PERFORMANCE PROPERTIES MIN-CEM-CMU-003
Density (Dry) 1900-2100 kg/m3
Specific Gravity 1.90-2.10
Porosity 20-35 %
Water Absorption 7-12 %
Hardness 5-6 Mohs
Surface Roughness 0.5-20 (finish dependent) mm
UV Resistance excellent
Chemical Resistance good (sealed)
pH Tolerance 12-13 (fresh); 9-11 (cured) pH
Available Colors
Natural grey (no oxide)Cream/buff (titanium dioxide + yellow oxide blend)Charcoal (carbon black or manganese oxide)Terracotta/red (red iron oxide)Chocolate/brown (brown iron oxide)Gold/ochre (yellow iron oxide)White (high titanium dioxide content)Slate/blue-grey (iron oxide blend)Custom blends available from Adbri, Austral Masonry, and National Masonry โ€” minimum order quantities apply
Surface Finishes
Split face โ€” as-split, no further treatment requiredHoned โ€” smooth ground, optional clear penetrating sealer for wet areasShotblast โ€” matte blasted, optional clear sealer for external facadesFactory-applied clear silane/siloxane water repellent (available from some manufacturers)Oxide pigment integrated into block mix (not applied coating)
Texture Options
Split face โ€” bold aggregate fracture, rough, high relief (5โ€“20 mm depth variation), irregular natural patternHoned โ€” diamond ground smooth, low sheen, aggregate exposed in cross section, terrazzo-like appearanceShotblast โ€” abrasive-etched matte surface, fine aggregate exposed, intermediate texture (0.5โ€“2 mm depth), uniform across faceSmooth/moulded โ€” standard block face without additional surface treatment (reference finish)
Pattern Options
Stacked bond (vertical joint alignment โ€” requires engineering approval for structural walls)Running bond (half-block offset โ€” standard)Ashlar pattern (varied horizontal course heights)Soldier course (blocks laid vertically on end)Corbelled coursing (projecting courses for shadow relief)
Compressive Strength >=15 MPa
Tensile Strength 0.3-0.6 MPa
Flexural Strength 0.2-0.5 MPa
Shear Strength 0.2-0.4 MPa
Elastic Modulus 8-15 GPa
Yield Strength N/A MPa
Impact Resistance moderate
Bearing Capacity System dependent kPa
Poisson's Ratio 0.20-0.25
Creep Resistance good
Abrasion Resistance moderate to high
Thermal Conductivity 0.9-1.2 W/mยทK
Thermal Resistance 0.20-0.30 mยฒK/W
Specific Heat Capacity 880-920 J/kgK
Thermal Expansion 8-12 ร—10โปโถ/ยฐC
Melting Point >1200 (does not melt) ยฐC
Ignition Temperature N/A โ€” does not ignite ยฐC
Sound Transmission Class (STC) 42-50 Rw
Noise Reduction Coeff. (NRC) 0.05
Optical
Light Transmittance 0 %
Light Reflectance (LRV) 8-65 (colour dependent) %
Solar Reflectance (SRI) 5-65 (colour dependent)

Concrete masonry units were introduced to Australia in the early twentieth century, with the Besser vibrating compaction machine arriving in the 1920s and becoming ubiquitous in post-war construction. The 'Besser Block' โ€” Adbri Masonry's trademark โ€” became synonymous with standard hollow CMUs across the country. Mechanised block-making expanded significantly from the early 1950s; BRANZ records that Winstone began manufacturing Hollowstone blocks in 1953 using a Besser Vibrapac machine. Architectural finishes emerged as a distinct product category during the 1960s and 1970s, when Australian architects began specifying textured masonry for public buildings, universities, and civic infrastructure as an alternative to brick veneer and off-form concrete. Split face masonry became closely associated with Brutalist and New Brutalist architecture in Australia during the 1970s, appearing in schools, government offices, and shopping centres across suburban Melbourne, Sydney, and Brisbane. The honed finish gained traction from the 1980s as interior design tastes moved toward exposed aggregate and polished concrete aesthetics. Australian Standards for masonry units were first formalised in 1974 and have been continuously updated; the current suite โ€” AS/NZS 4455.1:2008 and AS 3700:2018 โ€” reflects harmonised Trans-Tasman manufacturing and structural design requirements. The Concrete Masonry Association of Australia (CMAA) has promoted architectural CMUs through technical guidance and the NATSPEC specification system since the 1980s. Contemporary manufacturers now offer expanded oxide palettes, longer face modules, and factory-applied sealers as standard options, and some ranges include recycled supplementary cementitious materials (fly ash, slag) to reduce embodied carbon.

SAFETY, ECOLOGY & INSTALLATION MIN-CEM-CMU-003
Flame Spread Index 0
Smoke Developed Index 0
Combustibility Class Non-combustible โ€” Group 1 (AS 1530.1)
Ignition Temperature N/A โ€” does not ignite ยฐC
Fire Resistance Rating FRL 60/60/60 to 240/60/60 (system and thickness dependent) minutes
Heat Release Rate 0 kW/m2
Toxicity of Combustion None โ€” non-combustible
Embodied Carbon (A1-A3) 0.12-0.18 kgCO2e/block
Embodied Energy 0.8-1.4 MJ/kg
Water Footprint 0.3-0.8 L/kg
EPD Available Yes โ€” CMAA (Concrete Masonry Association of Australia) has published industry-average EPDs for concrete masonry units. Austral Masonry and Adbri Masonry have participated in Australian industry EPD programs. Check manufacturer websites and EPD Australasia (epd-australasia.com) for current product-specific declarations.
Recycled Content 10%
Renewable Content 0%
LEED Points 1-3 (project specific) points
Circular Economy Score 5/10 /10
VOC Emissions <1 (negligible) ug/m3
PPE Required
P2 respirator (mandatory for all cutting, grinding, chasing operations โ€” RCS hazard)Safety glasses or gogglesChemical-resistant gloves (wet cement contact)Safety boots with steel toes and puncture-resistant solesHigh-visibility vest on construction sitesHearing protection when using angle grinder or masonry saw
Skill Level Licensed bricklayer (Certificate III)
Crew Size 2-4 persons
Installation Time 4-6 m2/day per bricklayer m2/day
Curing Time 7-28 days
Setting Time 2-4 hours
Temperature Range 5-35 ยฐC
Humidity Range 40-85 %RH
Required Tools
Diamond blade masonry saw or angle grinder with masonry discMortar mixer (paddle or drum)Bricklaying trowels and pointing trowelsJointing bar or ironing tool for raked/flush jointsSpirit level (1.8 m minimum) and corner profilesString lines and pinsBolster chisel for fine trimmingRubber malletMeasuring tape and chalk lineScaffolding or elevated work platform for heights >1.5 mP2 respirator for cutting operations (RCS protection)
Certifications Required
Certificate III in Bricklaying and Blocklaying (or equivalent licensed trade) for structural masonryAS 3700 structural masonry design must be completed by a registered structural engineerScaffolding work above 4 m requires licensed scaffolder (SafeWork requirements vary by state)
Weather Limitations
Do not install below 5ยฐC โ€” mortar may freeze before adequate strength gainProtect fresh mortar joints from rain for minimum 24 hoursCover work in hot weather above 35ยฐC to prevent rapid drying and mortar crackingAvoid installation in high wind (>30 km/h) which accelerates mortar drying and risks freshly laid unitsDo not wet split face blocks before laying โ€” excess moisture affects mortar bond
COMMERCIAL, LOGISTICS & REGULATORY MIN-CEM-CMU-003
Material Cost 40-120 AUD/m2 (wall face)
Installation Cost 180-350 AUD/m2 (laid)
Annual Maintenance 1-3 AUD/m2/year
Lifecycle Cost (50yr) 1-3 AUD/m2/year
Market Availability excellent
Lead Time 2-6 weeks
Supply & Logistics
MOQ 1 pallet (standard); higher MOQ for custom
Design Life 50-100+ years
Maintenance Interval 10-20 years
Service Temp Range -20 to 70 ยฐC
Freeze/Thaw Resistance good with correct grade specification
Dimensional Stability 0.4-0.8 mm/m
Data Confidence MIXED โ€” SEE INDIVIDUAL FIELD NOTES
Source Swarm research session 260320. Agents: PHY, SAF, SUS, NAR

DISCLAIMER: This specification document is generated from the CLAD Materials Atlas Database. Information is for general guidance only and does not constitute professional engineering advice. Values are typical and may vary by batch, manufacturer, and production run. Verify suitability for specific project applications independently.

ID: MIN-CEM-CMU-003 Schema: v3.0