MATERIAL DATA SHEET

Concrete Formliner Finish, Textured/Patterned (Applied to concrete 150mm-400mm thick; pattern depth 5mm-50mm)

Cast Concrete
mineral › Cementitious › Cast Concrete
mineralcementitiousarchitectural-concreteformlinerstextured-finishfire-resistantbal-rated
ATLAS CODE
MIN-CEM-CC-009
Concrete Formliner Finish, Textured/Patterned (Applied to concrete 150mm-400mm thick; pattern depth 5mm-50mm)
Category mineral
Material Family Cementitious
Regulatory Status Non-combustible
Density
2500 kg/m3
Carbon (A1-A5)
0.17 kgCO₂e
Fire Class
Non-combustible
Lifespan
100 yrs
Description

Concrete formliners are patterned sheets fixed to formwork to create textured or ribbed finishes on cast concrete surfaces. Formliners are commonly made from polyurethane or EPS and can be reused multiple times depending on liner type.

Primary Sectors
[Transport & Infrastructure][Commercial]
Typical Uses
  • Architectural building facades
  • Precast concrete panels
  • Tilt-up construction walls
  • Infrastructure sound barriers
  • Retaining walls and bridge abutments
  • Feature walls in commercial buildings
  • Bushfire-resistant construction (BAL-rated zones)
  • Public art installations in concrete
Recycled Content 15
Renewable Content 0
Recyclability 100
Embodied Carbon 0.17 kgCO₂e
Embodied Energy 1 MJ/kg
EPD Available Yes
Advantages
Non-combustible rating suitable for all BAL zonesCost-effective compared to natural stone claddingDurable with minimal maintenance requirementsWide range of patterns and textures availableCustom patterns achievable through CNC manufacturingReusable formliners for multiple castingsNo additional structural support requiredExcellent UV and weather resistance
Cautions
Initial formliner cost for custom patternsSkilled installation required for pattern alignmentLimited ability to modify after castingPotential for pattern repetition on large surfacesSurface repairs more complex than plain concreteDeep patterns may trap moisture in some climatesTransport and handling requirements for large formliners
CLAD MATERIALS ATLAS PAGE 1 OF 4
TECHNICAL DATA: PERFORMANCE PROPERTIES MIN-CEM-CC-009
Density (Dry) 2500 kg/m3
Specific Gravity 2.4
Porosity 12 %
Water Absorption 5 %
Hardness 6
Surface Roughness 50000 μm
UV Resistance Excellent
Chemical Resistance Good
pH Tolerance 4-12
Compressive Strength 20-50 MPa
Tensile Strength 2.2-4.1 MPa
Flexural Strength 4.5 MPa
Shear Strength 5 MPa
Elastic Modulus 30-37 GPa
Impact Resistance High J/m
Bearing Capacity 25 kN/m²
Poisson's Ratio 0.2
Creep Resistance Moderate
Abrasion Resistance High
Thermal Conductivity 1.7 W/mK
Thermal Resistance 0.09 m²K/W
Specific Heat Capacity 880 J/kgK
Thermal Expansion 12 μm/m·K
Melting Point 1200 °C
Sound Transmission Class (STC) 50
Noise Reduction Coeff. (NRC) 0.05
Optical
Light Transmittance 0 %
Light Reflectance (LRV) 35 %
Solar Reflectance (SRI) 29

Concrete formliners emerged in the 1960s with the development of flexible polyurethane moulds. RECKLI pioneered elastomeric formliners in Germany in 1968, revolutionising architectural concrete. The technology reached Australia in the 1980s, initially for infrastructure projects. Local manufacturing commenced in the 1990s with companies like Robertson Facades developing Australian-specific patterns. Modern CNC technology now enables photo-engraving and complex 3D patterns, with depths up to 50mm achievable. The Australian market has embraced formliners particularly for bushfire-resistant construction where architectural outcomes are desired without combustible claddings.

CLAD MATERIALS ATLAS PAGE 2 OF 4
SAFETY, ECOLOGY & INSTALLATION MIN-CEM-CC-009
Flame Spread Index 0
Smoke Developed Index 0
Combustibility Class Non-combustible
Fire Resistance Rating 240 hours
Heat Release Rate 0 kW/m²
Toxicity of Combustion None
Embodied Carbon (A1-A3) 0.17 kgCO₂e/kg
Embodied Energy 1 MJ/kg
Water Footprint 200 L/kg
EPD Available Yes
Recycled Content 15%
Renewable Content 0%
LEED Points 4
Circular Economy Score 65 /100
VOC Emissions 0 g/L
Skill Level Skilled trades
Crew Size 4
Installation Time 2-4 hours/10m² hr/m²
Curing Time 28 hours
Setting Time 24 min
Temperature Range 5-35°C °C
Humidity Range 40-90% %
Required Tools
Standard formwork systemFormliner fasteners/adhesiveConcrete vibratorsForm release agentPattern alignment tools
Certifications Required
Formwork licence (state-specific)Concrete finishing qualification
Weather Limitations
Avoid concrete placement <5°C or >35°CProtect from rain during curingWind protection during placement
CLAD MATERIALS ATLAS PAGE 3 OF 4
COMMERCIAL, LOGISTICS & REGULATORY MIN-CEM-CC-009
Material Cost $180-350/m²
Installation Cost $80-150/m²
Annual Maintenance $2-5/m²
Lifecycle Cost (50yr) $8/m²/year
Market Availability Readily available
Lead Time 2-6 weeks weeks
Design Life 100 years
Warranty Period 10 years
Maintenance Interval 5 months
Service Temp Range -40 to 70°C °C
Freeze/Thaw Resistance Good
Dimensional Stability Excellent
Certifications Held
AS 3610.1:2018 - Surface finish classesAS 3600:2018 - Concrete structuresEPD Australasia verifiedGreen Star compliantSafe Work Australia compliantNo hazardous emissions
Fire Code Compliance
AS 3959:2018 - All BAL ratingsAS 1530.1 - Non-combustible
Standards Compliance
NCC 2022 Volume One & TwoDeemed-to-Satisfy provisionsASTM C39 - Compressive strengthASTM C496 - Tensile strengthISO 14025 - EPD requirementsISO 1920 - Testing concreteEN 206 - Concrete specificationEN 15804 - EPD for construction

DISCLAIMER: This specification document is generated from the CLAD Materials Atlas Database. Information is for general guidance only and does not constitute professional engineering advice. Values are typical and may vary by batch, manufacturer, and production run. Verify suitability for specific project applications independently.

ID: MIN-CEM-CC-009 Schema: v3.0
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