MATERIAL DATA SHEET

Reinforced concrete wall, various finishes (150mm, 200mm, 250mm, 300mm, 400mm)

Cast Concrete
mineral › Cementitious › Cast Concrete
mineralcementitiousstructuralfire-resistantacousticthermal-massAS3600NCC-compliant
ATLAS CODE
MIN-CEM-CC-008
Reinforced concrete wall, various finishes (150mm, 200mm, 250mm, 300mm, 400mm)
Category mineral
Material Family Cementitious
Regulatory Status Non-combustible
Density
2500 kg/m3
Carbon (A1-A5)
395 kgCO₂e
Fire Class
Non-combustible
Lifespan
100 yrs
Description

Reinforced concrete walls are cast-in-place or precast structural elements designed to resist gravity, lateral loads, and earth pressures. Wall thickness typically ranges from 150 to 400 mm depending on structural requirements.

Primary Sectors
[Residential][Commercial][Industrial][Transport & Infrastructure]
Typical Uses
  • Multi-storey residential and commercial buildings
  • Fire-rated compartment walls (FRL 90/90/90 to 240/240/240)
  • Acoustic separation walls between dwellings
  • Basement and retaining walls
  • Lift and stair cores
  • Industrial structures and warehouses
  • Infrastructure projects (bridges, tunnels)
  • Cyclone and earthquake resistant structures
  • Thermal mass walls for passive solar design
  • Blast-resistant structures
Recycled Content 15
Renewable Content 0
Recyclability 100
Embodied Carbon 395 kgCO₂e
Embodied Energy 2.5 MJ/kg
EPD Available Yes
Advantages
Excellent fire resistance (up to 4 hours FRL)High acoustic performance (Rw 52-62 dB)Superior structural strength and durabilityThermal mass for temperature regulationTermite and pest resistantLow maintenance requirementsCyclone and earthquake resistantVersatile finishing options100+ year service lifeLocal material availability
Cautions
High embodied carbon (340-450 kg CO2e/m³)Thermal bridging without insulationLabour-intensive constructionLong curing time (28 days full strength)Formwork requirements increase costLimited modification after constructionPotential for shrinkage crackingHeavy weight requires substantial foundationsPoor thermal insulation (R0.10-0.28)Moisture penetration if not properly sealed
TECHNICAL DATA: PERFORMANCE PROPERTIES MIN-CEM-CC-008
Density (Dry) 2500 kg/m3
Specific Gravity 2.4
Porosity 12 %
Water Absorption 5 %
Hardness 7
Surface Roughness 3.5 μm
UV Resistance Excellent
Chemical Resistance Good
pH Tolerance 4-13
Compressive Strength 20-50 MPa
Tensile Strength 2.2-4.1 MPa
Flexural Strength 5 MPa
Shear Strength 0.8 MPa
Elastic Modulus 30-37 GPa
Yield Strength 500 MPa
Impact Resistance High J/m
Bearing Capacity 10 kN/m²
Poisson's Ratio 0.2
Creep Resistance Moderate
Abrasion Resistance High
Thermal Conductivity 1.44 W/mK
Thermal Resistance 0.19 m²K/W
Specific Heat Capacity 920 J/kgK
Thermal Expansion 10 μm/m·K
Melting Point 1200 °C
Ignition Temperature 1000 °C
Sound Transmission Class (STC) 57
Noise Reduction Coeff. (NRC) 0.02
Optical
Light Transmittance 0 %
Light Reflectance (LRV) 35 %
Solar Reflectance (SRI) 25

Reinforced concrete was developed in the mid-19th century, with François Coignet and Joseph Monier pioneering early applications. In Australia, reinforced concrete construction began in the 1890s with the Monier system. The material revolutionised construction after Federation, with iconic structures like Sydney Harbour Bridge pylons (1920s) demonstrating its capabilities. Australian Standard AS CA2 was first published in 1927, evolving into AS 3600 in 1988. Modern developments include high-performance concrete (>100 MPa), self-compacting concrete, and lower carbon alternatives using supplementary cementitious materials. Current focus on sustainability drives innovation in mix designs reducing embodied carbon while maintaining performance standards required for Australian conditions.

SAFETY, ECOLOGY & INSTALLATION MIN-CEM-CC-008
Flame Spread Index 0
Smoke Developed Index 0
Combustibility Class Non-combustible
Ignition Temperature 1000 °C
Fire Resistance Rating 180/180/180 hours
Heat Release Rate 0 kW/m²
Toxicity of Combustion None
Embodied Carbon (A1-A3) 395 kgCO₂e/kg
Embodied Energy 2.5 MJ/kg
Water Footprint 180 L/kg
EPD Available Yes
Recycled Content 15%
Renewable Content 0%
LEED Points 2
Circular Economy Score 6 /100
VOC Emissions 0 g/L
Skill Level Professional
Crew Size 4
Installation Time 8 hr/m²
Curing Time 672 hours
Setting Time 4 min
Temperature Range 5-35 °C
Humidity Range 40-90 %
Required Tools
Formwork systemConcrete vibratorsReinforcement toolsConcrete pump/craneFinishing tools
Certifications Required
Structural engineer designForm-worker certificationSteel fixer qualification
Weather Limitations
No pouring below 5°CProtection required above 35°CCover required in rain
COMMERCIAL, LOGISTICS & REGULATORY MIN-CEM-CC-008
Material Cost 180-350
Installation Cost 150-300
Annual Maintenance 2
Lifecycle Cost (50yr) 450
Market Availability Excellent
Lead Time 1-2 days weeks
Design Life 100 years
Warranty Period 10 years
Maintenance Interval 5 months
Service Temp Range -40 to 70 °C
Freeze/Thaw Resistance Good
Dimensional Stability High
Certifications Held
AS/NZS ISO 9001CodeMark certification availableEPD AustralasiaGreen Star compliantIS Rating scheme recognisedSafe Work Australia compliantCrystalline silica management required
Fire Code Compliance
AS 1530.4 Fire-resistance testAS 3600:2018 Concrete structures
Standards Compliance
NCC 2022 Volume OneNCC Section C Fire ResistanceNCC Section F Sound TransmissionASTM C39 Compressive strengthASTM C469 Static modulusISO 1920 Testing of concreteISO 14025 Environmental declarationsEN 206 Concrete specificationEN 1992 Design of concrete structures

DISCLAIMER: This specification document is generated from the CLAD Materials Atlas Database. Information is for general guidance only and does not constitute professional engineering advice. Values are typical and may vary by batch, manufacturer, and production run. Verify suitability for specific project applications independently.

ID: MIN-CEM-CC-008 Schema: v3.0