MATERIAL DATA SHEET

Polymer fibre reinforced concrete (100mm, 150mm, 200mm structural slab/wall)

Cast Concrete
mineral › Cementitious › Cast Concrete
mineralcementitiouspolymer-fibrestructuralcrack-resistantdurablefire-resistant
ATLAS CODE
MIN-CEM-CC-002
Polymer fibre reinforced concrete (100mm, 150mm, 200mm structural slab/wall)
Category mineral
Material Family Cementitious
Regulatory Status Non-combustible
Density
2400 kg/m3
Carbon (A1-A5)
0.38 kgCO₂e
Fire Class
Non-combustible
Lifespan
75 yrs
Description

Polymer fibre reinforced concrete (PFRC) uses polypropylene fibres to reduce plastic shrinkage cracking and improve fire spalling resistance in slabs and walls.

Primary Sectors
[Industrial][Transport & Infrastructure]
Typical Uses
  • Structural floor slabs (100-200mm thickness)
  • Load-bearing walls in multi-storey construction
  • Industrial flooring and pavements
  • Precast concrete panels
  • Marine and coastal structures
  • Bushfire-prone area construction
  • Bridge decks and infrastructure
  • Warehouse and logistics facility floors
Recycled Content 0
Renewable Content 0
Recyclability 30
Embodied Carbon 0.38 kgCO₂e
Embodied Energy 1.9 MJ/kg
EPD Available Yes
Advantages
90% reduction in plastic shrinkage crackingEnhanced fire resistance through spalling preventionCorrosion-free reinforcement systemImproved impact and fatigue resistanceReduced maintenance requirements50-100 year service life expectancyImproved workability during placementEnhanced durability in aggressive environments
Cautions
Higher initial cost than plain concrete ($50-100/m³ premium)Requires careful mix design and quality controlPotential fibre balling if not properly mixedLimited contribution to flexural strength compared to steelSurface finishing may require additional attentionLower elastic modulus than steel reinforcement
CLAD MATERIALS ATLAS PAGE 1 OF 4
TECHNICAL DATA: PERFORMANCE PROPERTIES MIN-CEM-CC-002
Density (Dry) 2400 kg/m3
Specific Gravity 2.3
Porosity 12 %
Water Absorption 4.5 %
Hardness 6
Surface Roughness 3.2 μm
UV Resistance Good
Chemical Resistance Excellent
pH Tolerance 3-13
Compressive Strength 20-50 MPa
Tensile Strength 2.2-4.1 MPa
Flexural Strength 6.5 MPa
Shear Strength 5 MPa
Elastic Modulus 30000-37000 MPa
Impact Resistance High J/m
Bearing Capacity 25 kN/m²
Poisson's Ratio 0.2
Creep Resistance Moderate
Abrasion Resistance 0.7
Thermal Conductivity 1.5 W/mK
Thermal Resistance 0.1 m²K/W
Specific Heat Capacity 900 J/kgK
Thermal Expansion 10 μm/m·K
Melting Point 160 C
Sound Transmission Class (STC) 52
Noise Reduction Coeff. (NRC) 0.05
Optical
Light Transmittance 0 %
Light Reflectance (LRV) 35 %
Solar Reflectance (SRI) 29

Polymer fibre reinforcement emerged in the 1960s with initial nylon applications. Polypropylene fibres gained prominence in the 1980s-1990s due to superior alkali resistance and cost-effectiveness. Modern embossed and continuously deformed fibres (2000s-present) provide enhanced mechanical anchorage. Australian adoption accelerated post-2010 with AS 5204:2023 formalising standards for FRP materials in construction.

CLAD MATERIALS ATLAS PAGE 2 OF 4
SAFETY, ECOLOGY & INSTALLATION MIN-CEM-CC-002
Flame Spread Index 0
Smoke Developed Index 0
Combustibility Class Non-combustible
Fire Resistance Rating 120 hours
Heat Release Rate 0 kW/m²
Toxicity of Combustion Low
Embodied Carbon (A1-A3) 0.38 kgCO₂e/kg
Embodied Energy 1.9 MJ/kg
Water Footprint 195 L/kg
EPD Available Yes
Recycled Content 0%
Renewable Content 0%
LEED Points 2
Circular Economy Score 4 /100
VOC Emissions 0 g/L
Skill Level Skilled tradesperson
Crew Size 4
Installation Time 8 hr/m²
Curing Time 672 hours
Setting Time 6 min
Temperature Range 5-35 °C
Humidity Range 40-90 %
Required Tools
Concrete pump or crane and kibbleVibrators (poker or screed)Finishing tools (float, trowel, broom)Formwork systemFibre dispensing equipment
Certifications Required
Concrete finisher certificationOH&S construction card
Weather Limitations
Temperature 5-35°CAvoid rain during placementWind protection required
CLAD MATERIALS ATLAS PAGE 3 OF 4
COMMERCIAL, LOGISTICS & REGULATORY MIN-CEM-CC-002
Material Cost $250-$350
Installation Cost $60-$120
Annual Maintenance 50
Lifecycle Cost (50yr) 850
Market Availability Readily available
Lead Time 1-3 days weeks
Design Life 75 years
Warranty Period 10 years
Maintenance Interval 5 months
Service Temp Range -40 to +70 °C
Freeze/Thaw Resistance 300+ cycles
Dimensional Stability < 0.05%
Certifications Held
AS/NZS ISO 9001AS 1379ISO 14001Green Star compliantAS 4801ISO 45001
Fire Code Compliance
AS 1530.1AS 1530.3AS 1530.4
Standards Compliance
NCC 2022 Volume One & TwoBCA Class 1-9 buildingsASTM C1116ASTM C1609ASTM C1399ISO 13270ISO 14484ISO 14488EN 14651EN 14889-2

DISCLAIMER: This specification document is generated from the CLAD Materials Atlas Database. Information is for general guidance only and does not constitute professional engineering advice. Values are typical and may vary by batch, manufacturer, and production run. Verify suitability for specific project applications independently.

ID: MIN-CEM-CC-002 Schema: v3.0
CLAD MATERIALS ATLAS PAGE 4 OF 4